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Case Study: Shell Aero Centre

 Project Highlights

  • Shell Aero Centre in Calgary, Alberta, specified an Uponor radiant floor heating system to heat 58,000 square feet for three airplane hangars and 40,250 square feet of office area.
  • The system provides rapid heat recovery amid the frequent opening and closing of the hanger doors throughout the day.
  • For nearly two decades, the radiant system has continued to perform well, both in terms of comfort and energy efficiency.

Background

With the unpredictability of the weather in the Canadian Rockies, Bill Roberts of Petrin Mechanical in Calgary, Alberta, faced a major challenge when seeking an energy-efficient system that would provide warmth in a unique setting: the three airplane hangars and office area at Shell Aero Centre.

“I needed a system that would not only take into account the massive heat loss of the structure, but also provide rapid heat recovery from the opening and closing of the hangar doors,” says Roberts. “Additionally, I needed to keep labor costs and component sizing reasonable.”

Original specifications called for large infrared heaters in the hangars, but concerns over heat loss and heat-recovery time eliminated them as an option. When Uponor representatives proposed radiant floor heating, Roberts admits he was skeptical at first. But Uponor's quick response and technical expertise sold him on the system.

“The Uponor system offered evenly distributed heat at floor level where personnel work — not in the rafters,” he says. “The system also cut the time for warming the planes by providing the rapid heat recovery and consequent energy savings that was required.”

And because the Uponor system had no noisy fans blowing air, dust and allergens, it yielded a healthier work environment for employees. The end result was a clean, comfortable and dry working space that helped boost comfort and productivity.

 Benefits

Enhanced Environment
Uponor radiant floor heating provides an enhanced work environment that promotes employee productivity — it offers dry floors, eliminates noise and drafts from overhead unit heaters and supplies comfortable, even heat.
Energy Efficiency
Ease of Installation
Confidence

Project Data

Hangars

Square Footage: 58,000 square feet

Tubing Type: 1" Wirsbo hePEX™ plus

Average Loop Length: 512 feet

Amount of Tubing: 40,000 linear feet

Offices

Square Footage: 40,250 square feet

Tubing Type: 5/8" Wirsbo hePEX plus

Average Loop Length: 170 to 440 feet

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